Saturday, August 12, 2017

Paul's Pioneer SX-780 Receiver

Pioneer SX-780 Receiver


Today were showcasing a customer Pioneer SX-780 Receiver. The SX-780 is in the series of black dual black lit output meters, as well as tone defeat, integrated protection with a rating of 45W @ .05%


This unit came in with a faulty STK-0050 Power Pack transistor, which is fairly common on these as any speaker shorting and excessive current can easily blow these devices. As with most Pioneers, the power supply originally exhibits significant radiant heat, tied to the output devices and a single heatsink the ambient operating temperature of the SX-780 is rather hot!


Power Supply  (+Protection) & AC/DC Rectification Modifications
One of the biggest improvements Ive noted is upgrading the rectification stages in these Pioneers, the entire circuit relies on clean, constant power which starts at rectification.

AC/DC Rectification Modification
The SX-780 uses a full wave 1A bridge for the regulated power supply as well as a full wave 3A bridge for the driver rail supply.  The old axial type 10E & SR3 diodes were replaced with a custom PCB fitted  modern On-Semi TO-220 MUR type Ultra-Fast, Soft Recovery rectification diodes as well as new .047MFD high grade Panasonic ECW polypropylene film capacitors. The smoothing capacitors were also increased to 330 and 1000MFD low impedance, high temp (105C) Nichicon PW’s resulting in a cleaner, smoothing DC ripple voltage.  The 8000MFD -/+40V smoothing capacitors were replaced with modern Nichicon capacitors, which fix to a PCB mount.



BEFORE

 AFTER

Ripple Voltage



The regulated Power Supply is separated into several stages, with the front end delivering the initial -/+39.5Vdc supply, further down the PCB is the -/+23V supply for the AF/RIAa stages (highlighted below under RIAA stage) This area of the PCB also houses the new  MY4-48V type relay which was installed.  The SX-780 uses a unique monolithic IC PA3004 designed by Pioneer which includes; DC deviation, B-/+ detection, AC detect, discharge/switching and power muting. 2Sk34 JFETs also populate this circuit. 

All of the electrolytic capacitors were replaced with a high temp, low impedance Nichicon PW capacitors with an increase in operating voltages.  Small signal devices were all replaced with better dissipating TO-92L/TO-126 and TO-92 modern Fairchild devices as well as both both NPN and single PNP voltage regulators with new performance grade Wakefield thermal compound. 


BEFORE

AFTER

Meter Circuit
(Spec’d for 8OHM Impedance Loads) The electrolytic were replaced with a low impedance, high temp (105C) Nichicon PW, with both adjustment pots replaced with precision Bourns devices. 



Drivers Section
The PS/AF/RIAA/Driver/Protection are all populated on a single PCB with the RF stages in the rear, separate of the MAIN PCB.  The initial PNP dual devices makes up the initial differential with a dual non constant current stage, driven by the pre-drivers Q11-15. The output is composed of a hybrid monolithic IC STK-0050 power pack transistor comprised of a darlington complimentary design.

The dual PNP and dual NPN devices with a common base and common emitter pinout were replaced with low noise, modern TO-92 devices with a matched Beta (see HFE mapping below). 




Constant current drivers/pre drivers were all replaced with modern, low noise TO-126/TO-92L Fairchild devices. The STK packs were removed, with new performance Wakefield thermal compound applied and joints reflowed. New precision Bourns potentiometers replaced the offset adjustments. 


BEFORE

AFTER

New STK-0050 Hybrid monolithic IC' (45W @ .05%THD) installed due to defective STK-0050 found in circuit, copious amounts of performance grade Wakefield thermal compound applied across both devices.

AF Stage + Secondary PS Circuit
As mentioned above the regulated power supply develops an initial dual rail 40Vdc source, as well as a secondary 23.7/-23.1V supply for the front end/RIAA monolithic IC’s The DC coupling/filtering  capacitors here were all replaced and increased from 100MFD to 220MFD low impedance Nichicon capacitors with an increase in operating voltages for better filtering. 


The tone control, flat amplifier stage uses two input TA7136P monolithic Pre-Amplifier IC’s with a nominal voltage gain of about 31.4dB, also employing a CR-type tone network with a defeated switching option.

All of the electrolytic including the tone control (which also employs two 2SK34 JFET’s) were replaced with a audio grade KT capacitor with an increase in operating voltages.  All the 1MFD> electrolytic were replaced with a high grade WIMA polypropylene film capacitor. The 100MF DC filter capacitor was replaced and increased with a 220MFD low impedance Nichicon PW. New low noise TO-92 Fairchild devices were also installed replacing the old PNP transistors.


BEFORE



AFTER



RIAA EQ (PHONO)
The RIAA EQ stage utilizes two monolithic SE HA1457 IC’s with an open-loop gain of 82dB, featured around a NFB type EQ, providing a nominal gain of 35.5dB. 

All of the electrolytic capacitors were replaced with audio grade and low impedance type PW and KT Nichicon capacitors with an increase in operating voltages. The IC coupling ceramics were replaced and increased with a high grade WIMA polypropylene to a .01MFD value.


BEFORE

AFTER

RIAA Curve Response Tested

RF Stage
The RF stage is the only isolated PCB section due to potential instrinsic parasitic noise or RF inteference. The AM features a 2-gang tuning capacitor and HA1197 monolithic IC and single ceramic filter. The FM consists of a 3-gang tuning capacitors, dual gate MOS-FET, initial gain amp circuit, multi ceramic filters, HA1201/PA3001-A monolithic IC’s. 
All of the capacitors were replaced with a low impedance Nichicon PW with an increase in operating voltages.


New custom 8V SMD Wedge type warm white LED's installed for a nice even glow and all glass/acrylic cleaned



AUDIO NOTIZEN






Saturday, August 5, 2017

Lloyds Pioneer SX-1080 Receiver

Pioneer SX-1080 Receiver




Today Im showcasing a customers Pioneer SX-1080 Receiver restoration.  The SX-1080 is the updated brother to the Pioneer SX-1050, the 1080 was released  from 1978 to 1979, where as the 1050 was released from 1976 to 1977. The SX-1080 featured several changes from its equivalent brother the 1050. Two output meters were introduced along with a different facia scheme to black/lighter lettering. One speaker output was removed, additional turn over controls along with an increase in driver stage performance. The topology between the two units is quite similar though I would easily beg the SX-1080 is a step better. The SX-1050 uses a single symmetric driver stage where as the SX-1080 went with separate channels which of course is always better, decreasing intrinsic potentials. I should add the SX-1050 has a substantially better volume potentiometer build.  Both use a quality Toroidal transformer and 22,000MFd filter stages.
You can read up on the recent SX-1050 I restored here;



AWR-152 Power Supply & AC/DC Upgrade
AC/DC Upgrade
Power supplies are one of the most critical areas of a units operation, without a clean and stabile rail source the unit cannot perform optimally.  During this restoration particular attention was paid to significant upgrades done on the power supply.  Using todays modern components we can dramatically update the rectification stages for a MUCH more quite, cleaner and reliable AC/DC conversion. 

The SX-1080 uses two Full Wave Bridge rectifiers a 1A/10A for the -/+ 83V (schem error at 76V) rails and -/+ 62V via two 22,000MFD filter capacitors. an additional 1A Full Wave CT rectifiers establishes the 13/7.5V voltages. The Full Wave CT was replaced with two high-end Cree Schottky TO-220 Zero-Recovery receivers, with feature extremely fast switching, high freq. operation with zero forward/reverse voltage/current breakdown along with a high grade WIMA polypropylene film bypass capacitor.  The original 1A axial diode rectification bridge was replaced with an array of  modern On-Semi TO-220 MUR type Ultra-Fast, Soft recovery rectification devices, in additional to better, cleaner rectification devices the smoothing/reservoir capacitors were increased to 330MFD/100V and a new 2200MFD PW capacitor. Ive implemented this now into several Pioneer restoration with again….dramatic positive effect…the sound stage is dimensional along with a more defined and clean lower end presentation!






Ripple Voltage Comparison


On the Power Supply AWR-152 all of the electrolytic capacitors were replaced with a low impedance, high temp (105C) Nichicon PW and high temp Panasonic FC capacitors with an increase in operating voltages. All of the small signal devices were replaced with modern low noise, Fairchild TO-92L devices for better dissipation and new TO-220 high voltage regulators with new robust Fairchild devices and new lab grade WakeField thermal compound. 



BEFORE

AFTER


Filter Capacitors
Both original Nichicon 22,000MFD capacitors were replaced with new, computer grade Nippon Chem Con 22,000MFD/100V filter capacitor.



AWM-120 Protection/Inrush (soft start)
The soft start/inrush and protection stage is quite a bit more robust than the 1050, with a soft start 48V relay and 48V MY2 protection. The protect circuit employs a DC deviation/output, Overcurrent and Start Muting (Inrush limiter circuit)

The 48V relays were replaced with new Omron 48V MY series relays. Capacitors were replaced with new high temp (105C) low impedance Nichicon capacitors with an increase in operating voltages. New low noise TO-92L/TO-126 Fairchild devices were installed for better dissipation.



BEFORE

AFTER

GWS-124 Speaker Selector
The Selector PCB and Meter adjustment pcb controls the output calibration for the two meters, which is based off a signal logarithmic compression circuit.

Adjustments were replaced with high quality precision Bourns potentiometers along with a new low noise NPN TO-92 Fairchild device. New audio grade KT and Fine-Gold (FG) Nichicon capacitors were installed with an increase in operating voltages.


BEFORE


AFTER


AWH-071 Drivers (Recht/Links)
The power amplifier channels each have their own separate PCB versus the SX-1050 with a modular Heatsink tunnel between. The AWH-071 is comprised of a OCL (output capacitor less) direct coupled stage using a differential stage, constant current-pre-drivers and push-pull output compliment.

The dual differential device was replaced with two matched Hfe, low noise, modern Fairchild TO-92 devices. (mapped below) Remaining small signal/Predriver devices were replaced with a modern low noise/low distortion  Fairchild TO-92 and TO-126 devices. New Ultra-Fast.


Hfe Mapping


The original 2.2MFD electrolytic was replaced with a low impedance PW Nichicon capacitor to ground, all the original 1/.22MFD capacitors including mylar were replaced with a high grade WIMA polypropylene film capacitors.  The adjustments were replaced with a precision grade Bourns potentiometers. 



BEFORE


AFTER




Bias Confirmation


GWS-125 Function and RIAA EQ  
The Mic/RIAA stage uses a pair of HA1457 SIP devices, which is a dual rail -/+22V early pre-amplifier IC for the front end gain establisher. Due to the restriction of space/location a RIAA Curve response in DUT cannot be obtained, I should add the RIAA lacks any degree of shielding for its proximity to the RF stage and PS.

All of the electrolytic capacitors were replaced with a audio grade KT and Fine-Gold (FG), as well as low impedance PW Nichicon capacitors with an increase in operating voltages. The switching circuit NPN devices was replaced with a TO-92L modern low noise Fairchild device.


BEFORE


AFTER


GWG-112 Flat Amp, AWG-056 & AWT-001 AF Stages
The flat amp stage is a all-stage direct coupled Af stage employing two 2SK34 JFET devices. The proceeding Tone Amp AWG-056 has a NPN stage using a NFB designed circuit coupled to the AWT-001 additional adjustment. A turnover point and defeat functions are employed in the SX-1080.

In the Flat amp both PNP devices were replaced with low noise, modern TO-92 Fairchild devices. New high grade WIMA polypropylene films for the 1MFD> values were installed and new Fine-Gold (FG) and KT audio grade Nichicon capacitors with an increase in operating voltages. The volume potentiometer/balance etc were removed and treated with Caig-Labs D5 and F5 products.


BEFORE


AFTER




On the Tone Control stage, again both NPN devices were replaced with hlow noise, modern TO-92 Fairchild devices. The .02 mylar films were all replaced with a high grade WIMA polypropylene film capacitors as well as new audio grade Fine-Gold (FG) and KT Nichicon capacitors with an increase in operating voltages. 


BEFORE


AFTER



The filter switching stage had the original .47 and .01 mylar films all replaced with a high grade WIMA polypropylene film capacitors. 


BEFORE


AFTER


AWE-092 RF Stage
The AM/FM stages are built around a 2-stage variable tuning capacitor for the AM and  4-stage FM capacitor.

All of the electrolytic capacitors here were replaced with a high temp (105C) , low impedance Nichicon PW capacitor. The 1MFD> values were all replaced with high quality, extremely reliable WIMA polypropylene film capacitors. 




Hardware
New custom SMD LED’s installed for a reduction in radiant heat to minimize damage to the plastic shroud. 



AUDIO NOTIZEN