Tuesday, January 2, 2018

KJ Bleus' Marantz 2325 Receiver

Marantz 2325 Receiver W/ BA312 Upgrade Modules



The Marantz 2325 is one of the most popular Marantz receivers, and has remained so for decades. This longevity was achieved thru its superior build quality, pre-amp stage and reliable nature. I often recommend the 2325 and 2275 series as they feature a similar and unique quality in the latter 22/23XX series. This particular 2325 in for restoration also received our proprietary BA312 upgrade in the PE01 pre-amp stage!



P800
The 2325 P800 assembly regulated power supply establishes the single-ended 14 and 35V supply rails via a Full-Wave rectification array, a Full-Wave rectified supply also enables a onboard protection circuit responsible for DC deviation and over-current protection of the output stage. The 60V rails are established via a Full-Wave Bridge array and two 15Kmfd filter capacitors. The PCB must be cleaned extensively as old glue can oxidize component legs, causing failures. Below is this PCB after removing all the old glue;


All of the electrolytic capacitors were replaced with a high temp (105C) low impedance Nichicon PW with an increase in operating voltages, the initial decoupling and remaining application capacitors were increased to 1000, 330 and 22MFD capacitors for better dc filtering. Common cathode diodes were replaced with Ultra-Fast, Soft Recovery MUR type  TO-220 devices, bypass films were upgrade to a ECW type polypropylene Panasonic. 



BEFORE

AFTER


TO-220 regulators were updated to a modern, more robust TO-220 type TIP devices with new synthetic performance Wakefield compound applied. Remaining TO-92 devices were replaced with modern low noise Fairchild TO-92L devices with better dissipation. A precision Bourns adjustment potentiometer installed and a new Omron DC24V relay installed.


35V Regulated Supply Confirmation

Both 15,000MFD filter capacitors were increased to 18,000MFD computer-grade Nippon Chem-Con capacitors for better filtering/PS reserve.



PH01—>PE01
The PH01 buffer assembly essentially processes input via the function and converted to a low output impedance source. 

The electrolytic on this assembly were replaced with low impedance Nichicon PW and audio-grade KT capacitors with an increase in operating voltages. The films in this stage were updated to a high-grade WIMA polypropylene film capacitors. The varistor was updated to modern 4148 type diodes in series and all remaining small-signal devices were updated to low noise Fairchild TO-92 and TO-92L type devices. A resistor was replaced as well, as some technician prior has simply put two in series for the correct value...lazy


BEFORE

AFTER


PE01 W/ BA312 AE UPGRADE
The original BA312 integrated-circuit (IC) is a old, early pre-amplifier IC device used as a gain stage in many of the PE01 pre-amp designs including Sansui variants. With great advances in todays high-end operational-amplifier (OP-Amps) we were able to design a circuit that allows for integration of a op-amp into the original BA312 location with no cutting or hacking…and no messy/noisey extra PS rails. 

For additional information on the BA312 upgrade please visit the Analog Esoteric website @ 


All of the electrolytic capacitors here were replaced with a audio-grade Nichicon KT/KA type, the decoupling capacitor was increased to a 470MFD low impedance PW for better dc filtering, all with an increase in operating voltages. The output bipolar were replaced with a audio-grade Nichicon MUSE BiPolar type. Input and all coupling films including electrolytic at 1<MFD were all replaced with a high-grade WIMA polypropylene type film capacitors. Lastly the original BA312 IC’s were both removed and replaced per instructions with the Analog Esoteric BA312 Upgrade Module pairs.

BEFORE


AFTER



P400 RIAA EQ
Like the PE01 pre-amp stage the P400 phono stage is another very popular design used in many of the 22/23XX series receiver.  The P400, with our proper upgrades has a very linear and accurate RIAA Curve response.

The decoupling 220MFD filter capacitor was increase to a 330MFD in a more reliable radial package designed, low impedance Nichicon PW, remaining electrolytic were replaced with a audio-grade Nichicon KT all with an increase in operating voltages. The original tantalum was replaced, along with the inputs to high-grade WIMA polypropylene films. The varistor and associated diodes were replaced with modern fairchild 4148 type, the failure prone 2SC458 and remaining small signal devices were replaced with low noise Fairchild TO-92 devices. Both clipping adjustments were replaced to precision Bourns potentiometers. 


BEFORE


AFTER





P700 Drivers
The 2325 uses a differential gain stage and current stage which drives the eventual pre-drivers, the drivers are tied to the dynamic bias circuit. 

The differential pairs were matched with 2% and thermally coupled together with beta mapping notated below for confirmation. Remaining devices to pre-driver were updated with modern Fairchild TO-92 and TO-92L type devices.  As I’ve mentioned these type of pots before on Marantz I recommend cleaning them versus replacement and ensure tracking.  The diode service bulletin addressed as well. 


Beta Mapping

The electrolytic capacitors were replace with a audio-grade Nichicon KT including replacing the 33MFD tantalum to KT, all with an increase in operating voltages.  All of the input and bypass films were upgraded to a high-grade WIMA polypropylene type film capacitors.


BEFORE


AFTER







Bias Confirmation

RF 
Remaining key RF stages including Dolby Noise Reduction had their respective electrolytic capacitors replaced with low impedance, high temp (105C) Nichicon PW and Panasonic FC capacitors with an increase in operating voltages.


BEFORE

AFTER


DOLBY NR 




Lamps & LEDs
Like most units, this customer left us a surprise of a totally destroyed lamp housing. As we've mentioned dozens of times, you CANNOT use old incandescent type lamps in these vintage units. It utterly melts and destroys the plastic shroud. In this case a old-stock replacement shroud was installed and the original broken plastic removed. New Vellum paper and New Meter Vellum paper was installed. 







AUDIO NOTIZEN












2 comments:

  1. Looking good, Noah...... Merci

    KJ Bleus Parsons
    MadCity, WI USA

    ****************

    ReplyDelete
  2. Hello Noah, came across your page by accident in a search on my Sansui 1000A. I must say, I am very impressed with your workmanship and knowledge regarding the repairs you have noted here. I worked for Bill Thalmann (former engineer at Conrad-Johnson) at his shop and I never got down into the weeds like you have shown here! Where/how did you learn your trade? Engineering school or an apprenticeship? Will be bookmarking this page! Thanks, Randy

    ReplyDelete